Here's what i came up with Tank...i'm trying to find 2" thick white foam type just like you'd find in a blocker board or those outside pant cheaters. It's a firm foam, but can still dent in with pressure from the thumb, but not enough to remain such and regains it's shape. I don't know how the heck you call it, but when i find out, i'll post it.
Anyways, i measured one of my current thin knee lifts on my Eagles and drew a make-up that i can use as a tracer. Mind you i can also just remove one and use that as well. Then i'll sew over some nylon covering and make wholes to lace-in.
One important thing i thought of is, that when sewing the nylon casing, you need to favor the lace-in flap to one side as to have the flap flush to the extension attached to the pad.
I'll try and draw something in PS to show this. Don't expect a Devinci draft though

, my pen won't work on my pc and the mouse sucks for doing such things
